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Making Wood Toys
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In the woodworking trade the router has proved itself to be the ideal software for batch production work. But, it is not solely in the skilled market that it might probably lend a hand in saving woodworkers each time and effort.
For the home craftsperson or the small craft workshop, the router affords versatility second to no different power tool. Combined with the huge vary of intricately shaped cutters now accessible, the routing concept requires only somewhat imagination and innovation to show a dimensional profile into a three dimensional object. Good examples of this method of manufacturing on a small scale are my toys by the ‘metre’. Toy cars, lorries and trees, as pictured here can all be merely and quickly produced by this technique, together with different comparable outline designs comparable to buildings, boats and animals. Every is cut with one or a mix of basic cutter profiles, machining along the size of the timber ready for crosscutting to separate each individual item. A router desk is important for this work, each for security and accuracy. For cutting a few of the profiles a router of no less than 900 watts might be wanted, whereas the bigger radius cutter will require a half inch shank capacity. You will probably find that many attention-grabbing shapes might be made up using your present cutters. Alternatively, check with the brand new Development 1998/9 catalogue to hint out varied profiles and make up your individual combinations earlier than purchasing your cutters. Keep in mind that having machined the cutter profiles on the timber size, a bit remaining shaping to smooth in curves or take away sharp corners will be quickly and simply achieved using easy hand tools. Likewise cutter profiles could be joined or married up easily in an analogous fashion. One important point to keep in mind is that the timber ought to first be prepared by planing it straight and true and that extra waste timber should be eliminated by chopping rebates and grooves, leaving only the ultimate shaping to be carried out with the selected cutters.
When making cars and lorries, first kind rebates alongside the underside edges of the strip and reduce a groove along the centre of the bottom face leaving sq. beads to be machined to the wheel profiles. Giant areas of waste reminiscent of on the flat again lorry might be sawn on a desk saw. The saw table can also be used to chop angled surfaces for house roofs and other large flat surfaces. Not all the cuts will be able to be made by simply operating the square edges of the timber towards the router desk or fence. It may be essential to make up assist blocks or jigs to be able to current the work to the cutter at different angles or to maintain it degree whereas machining.
Another different when forming the basic profile is to machine completely different shaped sections of timber and glue them together in a protracted length. This can produce enticing effects when using contrasting timbers and ending with clear lacquers or varnishes. A round noticed or band noticed fitted with a positive tooth blade is greatest for separating the profile sections using the table fence to determine their width. Alternatively use a advantageous tooth handsaw, taking care to chop the sides square and parallel.
If you happen to hold your cutters effectively honed (do it regularly on a diamond stone), you will only must lightly sand the machined surfaces earlier than making use of a finish. With a purpose to sand the edges, stick a chunk of abrasive paper to a flat floor with double sided tape and rub the faces over it, conserving them flat to the surface.
At all times use shut grained woods resembling Beech. Nevertheless, for a extra ornamental effect use mixtures of light and dark woods, corresponding to holly, maple, mahogany and cherry, however again keep away from woolly or coarse grained varieties. For youngsters’s toys, vivid colored stains or varnishes might be applied, however as with all paints and different finishes solely use these which might be non-toxic and said to be protected for children. IP Skilled Door Becoming This video, one of a collection that includes Trend jigs and tools for the router, explains how the Hinge Jig and other unique equipment help the carpenter to fit doors with maximum ease and efficiency. Ref TV/5 Inexpensive CNC Routing This video demonstrates the range of functions which could be carried out using the CNC860 along with complimentary merchandise resembling software, jig-making equipment and tooling. Ref TV/6 by Gordon Warr The Trend Routing System This video seems at the two routers, the T5 and T9, along with the MINIMACH vacuum clamping system and the DJ300 Dovetail Jig. It exhibits easy methods to use these and different products to accomplish many woodworking tasks.
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Invader Kit Ref sheet (speedpaint)